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CINN Medical Services > Treatments & Technology > Artificial Lumbar Discs

Motion Preservation Technologies in Development

The U.S. market for spinal implants is predicted to double from $2.4 billion in 2004 to $5 billion in 2009. This dramatic growth will be fueled in part by the development of artificial lumbar discs, cervical discs, dynamic stabilization systems and nuclear disc prostheses.(i) These innovative motion preservation devices for the treatment of back pain are emerging as viable, dynamic alternatives to the estimated 400,000 fusion procedures performed each year in the United States.(ii)

“These new devices are not panaceas for all back pain,” cautions Noam Y. Stadlan, M.D., a founding member of the Chicago Institute of Neurosurgery and Neuroresearch (CINN) Institute for Spine Care. “Some patients will be candidates for the new devices. Others will be better served with older technology.”

Lumbar Artificial Discs

Results from the Pivotal Charitò Disc Study
The FDA IDE multicenter trial of the Charitò artificial disc was performed at 17 centers across the US. Qualified study patients were randomized between fusion (99 patients) and placement of the Charitò disc (205 patients). Key findings of the study include:
Charité artificial disc was found to be safe and effective for the treatment of degenerative disc disease compared to traditional spinal fusion
At 24 months follow-up, over 70% of patients receiving the artificial disc were satisfied with their surgery, compared to only 55% of the fusion control group patients (p=.0011)
At 24 months follow-up, nearly 70% of patients receiving the artificial disc would choose the same treatment again, compared to 50% of the fusion control group patients (p=.0062)
57% of patients receiving the artificial disc rated their surgery a success compared to 46% in the fusion control group (p<.001)
Patients receiving the artificial disc had a statistically significant lower Oswestry Disability Index score (rating scale to measure function) than the fusion control group at 6 weeks, 3, 6, and12 months
Patients receiving the artificial disc had a statistically significant lower VAS pain score than the fusion control group at 6 weeks, 3, 6, and 12 months
Overall, patients receiving the artificial disc regained function faster, had less post-operative pain and indicated a better quality of life than the patients in the fusion control group. Complication rates for both the artificial disc and fusion groups were similar.

In late October of 2004, the U.S. Food and Drug Administration approved a lumbar disc replacement device that some believe has the potential to revolutionize spine surgery.(iii) The Charité™ artificial disc (DePuy Spine, Raynham, MA) had been commercially available outside the United States for nearly two decades(iv) before the FDA deemed its third-generation design safe and effective for American populations with single-level lumbar Degenerative Disc Disease (DDD).

“I believe the Charité artificial disc shows tremendous promise,” says Noam Y. Stadlan, M.D., associate medical director of the CINN program in the North Shore suburbs and an investigator for the artificial disc’s FDA-sanctioned Investigational Device Exemption (IDE) study. “There are a number of others being tested in Europe, but the Charité is the only replacement spinal disc currently approved by the FDA.”

The concept of an artificial disc is not new. In fact, numerous designs have been brought to the table over the past 35 years, but few have actually been produced. The driving goal has been to create a dynamic alternative to arthrodesis—surgical immobilization—which remains the gold standard for surgical treatment of lumbar DDD. There are a number of surgical approaches to arthrodesis, the most common of which are Anterior Lumbar Interbody Fusion (ALIF), Posterior Lumbar Interbody Fusion (PLIF), and Transforaminal Lumbar Interbody Fusion (TLIF). The inherent problem with fusion—through any means—is that it eliminates the normal motion of lumbar segments. This might make it a logical choice in cases where intervertebral motion itself is the root cause of pain, but even in these applications, fusion does not provide a cure for DDD; it merely reduces the associated pain. In addition to masking the initial problem, fusion may lead to problems in other parts of the spine over time. The segments adjacent to the fused level can be subjected to increased motion and stress, resulting in an initiation and/or acceleration of their own degenerative process.(v)

In contrast to fusion, the goal of lumbar artificial discs is to provide pain relief through the restoration and maintenance of normal physiological motion. They dynamically stabilize the diseased segment in a manner that does not subject adjacent segments to abnormal loads and motions. In doing so, an effective artificial disc restores intervertebral space height, lordosis and the instantaneous axis of rotation. Normal motion and function returns and is maintained over time.vi So far, the Charité device has demonstrated the highest propensity for accomplishing these objectives.

Charitòš Artificial Disc

The unconstrained design of the Charité artificial disc includes two metallic (CoCrMo) endplates with anterior and posterior “teeth.” Between the endplates is a free-floating, Ultra-High Molecular-Weight Polyethylene (UHMWPE) sliding core. Operating similarly to the mobile knee bearing of contemporary knee implants, the Charité’s mobile core eases the load of facet structures to replicate a normal range of motion, both posteriorly in flexion and anteriorly in lumbar extension. The device is also designed to be forgiving in case it is positioned slightly off-center.

In March of 2000, enrollment for the Charité device’s FDA IDE multicenter study opened to patients with single-level L4-5 or L5-S1 symptomatic DDD who had failed six months of nonoperative treatment. The CINN medical group—one of only 17 trial sites across the nation—implanted more than 80 artificial discs over the course of the three-year clinical trial. The study aimed to compare the safety and effectiveness of the Charité artificial disc to that of anterior fusion with BAK cage devices—hollow, titanium threaded cylinders that foster bone growth between upper and lower vertebrae. Fusion with the BAK cage was implanted in a control group of 99 subjects; the remaining 205 received the Charité artificial disc.

Clinical and radiographic evaluation of each patient occurred at six weeks and three, six, 12 and 24 months following surgery. Before the operation and at these intervals, all patients responded to Oswestry Disability Index (ODI), Visual Analog Scale (VAS), and Short Form-36 questionnaires. Based on this criteria, the two procedures were found to result in similar adverse event profiles. But in terms of patient ratio success, the Charité (57%) emerged as numerically superior to the BAK cage (46%).(vii) Charité disc-treated patients presented greater improvement in ODI scores at all test points, though at times the margins were quite narrow.(viii) VAS scores of the Charité were also slightly superior, and subsequent meta-analysis of lumbar fusion literature further revealed that the Charité device’s clinical outcomes were equivalent to or better than those achieved by 360-degree or stand-alone interbody fusion.(ix)

Proven to restore and maintain segmental motion at two years postoperatively, the Charité device has been cleared for marketing in the U.S. by the FDA. Nevertheless, further follow-up evaluation beyond two years is needed to corroborate the long-term results demonstrated by Charité in Europe.(x) Until then, physicians of the Chicago Institute of Neurosurgery and Neuroresearch Medical Group (CINN) will be very cautious about applying the device. This is especially true of Kenneth S. Heiferman, M.D., associate director of the CINN Institute for Spine Care at Elmhurst Memorial Hospital. “Several of the clinical criteria of the IDE study (VAS score; ODI score) showed that the Charité disc was only as good as fusion, not better,” he says, referring to the lack of statistical significance achieved at the 24 months endpoint. “Additional studies are necessary to understand the long-term outcomes and the disc’s impact on adjacent level disease.”

Dr. Heiferman’s colleague, CINN neurosurgeon Harel Deutsch, M.D., adds, “Patient satisfaction appears greater with the artificial disc, and they get better faster.” This has certainly been true in Europe, where several studies have reported the percentage of Charité patients returning to work at 67% - 89%.(xi) Such studies continually build the case for artificial discs over fusion, demonstrating that with the Charité device, patients can maintain flexibility, experience improvements in pain and function, leave the hospital sooner and be more satisfied with the procedure.(xii) “The artificial disc will not replace fusion altogether,” Dr. Deutsch predicts. “It will, however, augment what we can offer.”

Cervical Artificial Discs

As first generation lumbar devices are commercialized in the U.S. market, there is speculation that artificial disc replacements will emerge as the most successful product class in recent medical device history. Within this class, many feel that cervical applications may prove even more significant than those of lumbar.(xiii)

European outcomes are compelling. In April of 2005, U.K.-based medical device manufacturer Pearsalls Limited announced very promising early clinical results for their artificial cervical disc device. The Pearsalls Cervical Disc, also known as the neodisc, was implanted in nine patients at a Birmingham hospital. At six months, the first four patients were cured of their original symptoms and showed significant improvement in all scores measured. At time of publication, the remaining five patients are reportedly progressing extremely well and are highly satisfied with their results. Pearsalls is planning to apply to the FDA to begin clinical trials in the U.S., contingent on the successful completion of the study.(xiv)

“We may get involved in a cervical artificial disc study in the near future,” speculates Dr. Stadlan. “It will challenge cervical disc fusion, which is considered the gold standard for one-level treatment.” Motion-restoring cervical disc replacement (arthroplasty), however, may become the next gold standard, according to the early clinical and biomechanical results of a recent Canadian study. The prospective cohort study involved the implantation of the Bryan Cervical Disc Prosthesis (Medtronic Sofamor Danek, Memphis, TN) in 26 patients for one- or two-level treatment of cervical DDD. Motion was successfully preserved in the treated spinal segments for up to 24 months postsurgery.(xv) “If the long-term benefit of cervical artificial discs is as good as their short-term benefit, they will be promising new devices,” says Dr. Stadlan.

Long-term outcome of a device similar to the Bryan does in fact support the prospective longevity of its benefits. In a pilot study, the Prestige I cervical disc system (Medtronic Sofamor Danek, Memphis, TN) has demonstrated significant effectiveness at 48 months. At this point, collected data from the study’s questionnaires indicated improvement in all aspects of patient function and quality of life, with no evidence of adverse events such as adjacent-segment disease.(xvi) The next generation of this device, the Prestige II, is currently the subject of the first prospective randomized trial in which cervical arthroplasty is compared directly with fusion. Preliminary results indicate that the Prestige II disc is potentially a viable alternative to fusion for primary cervical disc disease; however, further clinical studies with larger sample sizes will be required to show statistical equivalence.(xvii)

Dynamic Stabilization Devices

Artificial discs are promising, but of course, they are not for everyone. Patients with isthmic spondylolisthesis, for example, may not be the best candidates for artificial discs. Also, the fact that disc replacement can involve two operations—a posterior nerve root decompression and an anterior disc replacement as in cases of radiculopathy—may be prohibitive for some populations.(xviii) In these and other instances, a dynamic stabilization device may provide a more appropriate treatment option.

Dynamic stabilization devices, like artificial discs, are built on the concept of soft stabilization. Intended for treatment of lower back and leg pain, they unload the disc and permit near normal motion, making it possible for dynamic stabilization devices to allow the degenerative disc to repair itself or facilitate the reparative potential of gene therapy.(xix) One such device has emerged as particularly encouraging in this regard.

Results of a European in vitro study of the Dynesys Dynamic Stabilization Spinal System (Zimmer Spine, Minneapolis, MN) were published in 2003. The researchers suggested that the device could provide substantial stability in case of degenerative spinal pathologies and could therefore be considered as a motion-preserving alternative to fusion surgery.(xx) Dynesys has since been cleared in the United States for use as an adjunct to fusion, and is currently in an investigational device study for a non-fusion application.(xxi)

Three parts to the Dynesys system are designed to stabilize the affected joints while preserving much of the spinal anatomy. Titanium alloy pedicle screws anchor the Dynesys device in the pedicles. Polyethylene cords set limits on bending movements. Polyurethane external spacers hold the segments in a normal anatomical position. A dynamic push-pull relationship between the spacer and the cord stabilizes the affected joints and naturally positions the vertebrae while leaving the joints intact.

The Dynesys stabilizing device is implanted on both sides of the affected vertebrae, which can be accomplished through a minimally invasive posterior approach. Unlike other pedicle screw systems, Dynesys is implanted with its screws lateral to the facets, so that flexible bands may be threaded through vertically. “The Dynesys device is fixed to the vertebral body,” explains Dr. Stadlan, “and instead of attaching two screws with a metal rod, we use elastic bands to allow for more movement.”

As a new and very unique implant device, the Dynesys system has undergone extensive biomechanical testing. Each of its components was tested separately for strength and durability by manufacturer Zimmer Spine. They were also tested together in screw-cord and screw-cord-spacer constructs. The system exhibited initial and long-term rigidity in assembly tests and effectively impacted spinal instability during in vitro kinematic tests. According to presentation materials distributed by Zimmer, these biomechanical tests as well as subsequent animal and cadaver tests “demonstrate that the Dynesys Spinal System has the capacity to survive and work.”(xxii) An FDA clinical study is currently examining this likelihood in more detail.

A total of 20 institutions throughout the United States are participating in an FDA clinical study to assess the safety and effectiveness of the Dynesys System.(xxiii) Like the Charité device, Dynesys shows potential but more proven outcomes are needed before it can be fully endorsed. “While this device seems like a good idea, the question becomes, ‘what problem will it really solve?’” says Dr. Stadlan. “Does it treat pain from Degenerative Disc Disease or Facet Degeneration effectively, or are these problems better treated with other approaches?” If the successful treatment of over 8,000 patients in Europe is any indication, the FDA clinical study can be expected to provide strong evidence of the Dynesys system’s efficacy, marking a major step forward in treating lower back and leg pain.(xxiv)

Disc Nucleus Replacement

An altogether different approach to preserving motion is the intriguing—though largely unproven—concept of disc nucleus replacement. Disc nucleus replacement technology uses minimally invasive surgical techniques to replace only the inner portion of the spinal disc (the nucleus) with a prosthesis, preserving the function of the surrounding tissue. The prosthesis can be made of metal, ceramic, hydrogel, elastic coils or various injectable materials, which, once implanted inside the disc, work to mimic normal disc movement. ECRI, a nonprofit health services research agency, predicts that disc nucleus replacement is likely to be used more extensively than total disc replacement because of its less-invasive approach. If and when disc nucleus replacement receives FDA approval, it may be offered at a lower cost than both full disc replacement and traditional fusion procedures, with fewer contraindications than artificial discs.(xxv)

The safety and effectiveness of several Prosthetic Disc Nucleus (PDN) device designs are currently under investigation. “Medtronic is working on disc nucleus replacements, but there are a few problems,” says Dr. Deutsch. “The devices tend to pop out.” It’s true that migration issues have plagued PDN devices since their first clinical trials in 1996, but a 2002 study in China may have found the key to curbing such incidences in the treatment of lumbar disc herniation: single device implantation. Implanting the devices as pairs is thought to have caused previous complications. The Chinese study regulated one device per patient, and at six months, evaluations revealed no incidence of device migration, failure or dislocation. Additionally, the study noted relief of pain intensity, and improvements in walking distance, lumbar mobility, neurologic weakness, Oswestry and Prolo scores, and intervertebral disc height.(xxvi) Long-term results are needed to validate the full effectiveness of this and other disc nucleus prostheses. “The technology is coming,” says Dr. Deutsch, “it just isn’t quite at the level it needs to be yet.”

Conclusion

“We are at the dawn of an age where we have viable alternatives to fusion—we can now replace diseased joints and maintain motion,” says Dr. Deutsch. Lumbar and cervical artificial discs are being proven more and more effective as the U.S. FDA corroborates successful results in Europe and abroad. Dynamic stabilization devices, and the more radical concept of disc nucleus replacement are beginning to merge the stability of traditional fusion treatments with the natural spinal mobility offered by soft stabilization technology.

“Motion preservation technologies show promise,” agrees Dr. Heiferman. That said, each patient must be individually assessed to determine the best course of treatment.”

i “Spinal Implant Sales Expected to Double in Five Years,” Washington Business Information Devices & Diagnostics Letter 31, no. 42 (2004).

ii “SPINAL SURGERY: Abington Memorial Hospital orthopedists testing new surgical materials,” Pain & Central Nervous Systems Week (March 29, 2004): 65.

iii “Spinal Fusion; U.S. FDA approves artificial disc for treatment of low back pain,” Medical Letter on the CDC & FDA (November 28, 2004): 129.

iv F. H. Geisler, “Surgical technique of lumbar artificial disc replacement with the Charité Artificial Disc,” Neurosurgery 56, no. 1 (2005): 46-57.

v Fred H. Geisler, et al., “Neurological complications of lumbar artificial disc replacement and comparison of clinical results with those related to lumbar arthrodesis in the literature: results of a multicenter, prospective, randomized investigational device exemption study of Charité intervertebral disc,” Journal of Neurosurgery-Spine 2, no. 1 (2004): 144.

vi Ibid.

vii “Charite Artificial Disc IDE Clinical Results,” DePuy Spine (2004).

viii Fred H. Geisler, et al., “Neurological complications of lumbar artificial disc replacement and comparison of clinical results with those related to lumbar arthrodesis in the literature: results of a multicenter, prospective, randomized investigational device exemption study of Charité intervertebral disc,” Journal of Neurosurgery-Spine 2, no. 1 (2004): 148.

ix Ibid, 152.

x Ibid.

xi “Lumbar Artificial Disc,” www.cinn.org (May 1, 2005).

xii “Spinal Fusion; U.S. FDA approves artificial disc for treatment of low back pain,” Medical Letter on the CDC & FDA (November 28, 2004): 129.

xiii “PEARSALLS LTD.; Medical device company offers results of artificial cervical disc implantation,” MD Week (April 15, 2005): 37.

xiv Ibid.

xv N. Duggal, et al., “Early clinical and biomechanical results following cervical arthroplasty,” Neurosurgical Focus 17, no.3 (2004): E9.

xvi James T. Robertson, M.D., et al., “Long-term outcome after implantation of the Prestige I disc in an end-stage indication: 4 year results from a pilot study,” Neurosurgical Focus 17, no. 3 (2004): E10.

xvii Francois Porchet and Newton H. Metcalf, “Clinical Outcomes With the Prestige II Cervical Disc: Preliminary Results From a Prospective Randomized Clinical Trial,” Neurosurgical Focus 17, no. 3 (2004).

xviii “Interview with Paul C. McAfee, MD,” ArgosSpine News, no. 8 (October 2003): 36.

xix D. K. Sengupta, “Dynamic stabilization devices in the treatment of low back pain,” The Orthopedic Clinics of North America 35, no. 1 (2004): 43-56.

xx W. Schmoelz, et al., “Dynamic stabilization of the lumbar spine and its effects on adjacent segments: an in vitro experiment,” Journal of Spinal Disorders & Techniques 16, no. 4 (2003): 418-423.

xxi “2004 Form 10-K: Annual Report for Year Ended December 31, 2004,” Zimmer Holdings, Inc., and Subsidiaries (2005).

xxii “Dynesys Informational Presentation,” Zimmer Spine, Inc. (March 2005).

xxiii “DYNESYS® The Dynamic Stabilization System,” <http://www.zimmer.com/ctl?op=global&action=1&id=8486&template=MP&prcat=M6&prod=y> (April 16, 2005).

xxiv “University of Pittsburgh doctors studying new procedure for treating chronic lower back and leg pain,” University of Pittsburgh Neurosurgery News 4, no. 4 (2003).

xxv “Market Analysis; Greater usage of disc technology for back pain predicted,” Medical Devices & Surgical Technology Week (July 25, 2004): 136.

xxvi D. Jin, et al., “Prosthetic Disc Nucleus (PDN) replacement for lumbar disc herniation: preliminary report with six months’ follow-up,” Journal of Spinal Disorders & Techniques 16, no. 4 (2003): 331-337.

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